RASSVETENGINEERING ANALYSIS
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About

An engineering practice, working since 2006

RASSVET began in heavy industry in 2006, took on safety-critical power and process equipment in 2010, and has since widened into twelve sectors. The work is done by a small senior team rather than delegated down a pyramid.

01The practice

What the record looks like

Twenty years of engineering analysis, fifteen of them on safety-critical plant held to the strictest codes in industry: power stations, ice-class vessels and hazardous-materials processing. Roughly 3,000 units of equipment developed, calculated and designed — all tested, delivered to site and in operation for more than ten years. Alongside that, equipment for oil and gas, mining and metallurgy, frame structures and refrigeration, aircraft manufacturing and shipbuilding.

Our clients are mostly the companies that build the equipment — makers of industrial valves, power machinery and drilling tools among them. Six have sent formal letters of appreciation for the work.

Our designers, stress analysts and drafters came up through the design offices and production plants of the power-engineering industry, and bring more than ten years of hands-on production experience each. They are graduates of MEPhI, Bauman Moscow State Technical University and MATI, four of them Candidates of Sciences. Between them they have published around 100 papers and patents, completed three dissertations, and written books and monographs on design.

20 yrsEngineering analysis and design, since 2006
3,000+Equipment units designed, tested and in service
~500Product types documented to ASME, EN and class rules
~100Publications and patents by our engineers
02How we work

Four principles

01

Independent

We do not sell the equipment we assess. The only thing we have to defend is the calculation.

02

Verified against tests

Where physical test data exists, results are correlated against it and the deviation is reported. On a recent turbine programme it was under 1%.

03

Documented to a named code

Every report states the standard it is written against, so the person who accepts it knows what they are accepting.

04

Turnkey

Concept to complete document set, including repair specifications, acceptance testing and the materials side.

03The team

Who does the work

Ten people, each with a defined role on every engagement.

Portrait of Rustem Gaffanov
General Director

Rustem Gaffanov

Rustem founded the practice and still signs off every report that leaves it. He took RASSVET from strength calculation in heavy industry into the design of safety-critical power and process equipment, and set the standard the rest of the team works to: every result traced to a named code, and correlated against physical test data wherever a test programme exists.

Role
General Director, and the technical authority on every engagement
Degrees
Candidate of Technical Sciences; PhD (Doctor of Philosophy) from the Brno University of Technology, Czech Republic
Academic
Ten years of research and teaching at Kalashnikov Izhevsk State Technical University
Experience
Twenty years in strength and gas-dynamic calculation, fifteen of them on safety-critical power equipment
Published
Around fifty scientific works, patents and articles
Patents
Single-cone drilling bit designs, and a drive mechanism for valve fittings
Specialisation
Cooling-circuit equipment: shut-off and control valves for water and liquid metals; plunger, centrifugal and electromagnetic pumps; water- and air-cooled heat exchangers
Contact
rustem@gaffanov.ru
Portrait of Dmitry Zhuk

Dmitry Zhuk

PhD, Head of Engineering Analysis

Candidate of Physical and Mathematical Sciences, Moscow Engineering Physics Institute (MEPhI). Crystal plasticity modelling by finite elements, optimisation of forming processes, and strength and hydrodynamic analysis of high-pressure valves and pressure vessels. Research interest in materials for extreme service conditions, including fusion energy.

Portrait of Konstantin Myagkov

Konstantin Myagkov

Technical Director

Graduate of MATI in aircraft and helicopter design. Lead engineer in the aviation, power engineering and engine-building industries. More than ten years of strength, hydro-gas-dynamic, thermal and coupled calculation. Certified in ANSYS Meshing, Fluent and Mechanical, and in Simcenter Aerostructure.

Portrait of Albert Khafizov

Albert Khafizov

Chief Designer

Leads the design office: 3D models, design drawings, manufacturing and repair specifications, and the inspection tables that accompany every delivered equipment set.

Portrait of Yulia Stepanova

Yulia Stepanova

Strength Engineer, 1st category · Documentation checker
Portrait of Vlad Usanov

Vlad Usanov

Stress Analyst, 1st category
Portrait of Olga Nikolaeva

Olga Nikolaeva

Stress Analyst, 1st category
Portrait of Igor Shadrin

Igor Shadrin

Stress Analyst and Design Engineer, 1st category
Portrait of Anna Yukina

Anna Yukina

Head of Sales · Digital Designer
Portrait of Lilia Valeeva

Lilia Valeeva

Chief Accountant
04Partners and standards

What we certify against

The governing code is agreed at the start of the engagement, not chosen once the results are in.

AreaBasis
Pressure equipmentASME Boiler & Pressure Vessel Code and EN standards; documentation produced for around 500 product types
Marine equipmentClass society rules and marine statutory requirements
Power-plant equipmentStrength-calculation codes for power-generation equipment and pipelines
MaterialsTesting, certification and life assessment with the Prometheus Central Research Institute of Structural Materials
ResearchMathematical modelling and digital twins with the Blagonravov Institute of Mechanical Engineering, Russian Academy of Sciences
TrainingSimulation teams trained for three client companies on the methods developed for them
Intellectual propertyPatents on drilling bit designs and on a drive mechanism for valve fittings; three Candidate of Sciences dissertations completed in-house
05Toolchain

Software

RASSVET is an official partner of the APM Technology Center, whose product line covers every type of engineering calculation. APM Multiphysics is certified for strength calculation of safety-critical equipment, and we have benchmarked its results against ANSYS on valve temperature, stress and natural-frequency problems. We also work in ANSYS and Siemens environments where a client's process requires it.

APM MultiphysicsAPM WinMachineAPM MechanicAPM StructFEMAPM FEMAPM FGAAPM EMAAPM ECAANSYSSiemens SimcenterKOMPAS-3D

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